Industrial Bag Filters for Your Business

industrial bag filtersAs a business owner, it is important to choose the right industrial bag filters for your equipment. We carry a variety of bag filters to meet your industry specific needs. Without the proper filters, your equipment will become overloaded and stop working altogether. Protect your large investment by selecting the right bag filters for your machinery.

Ensure your business continues to run smoothly when you choose one of the following filters: classic felt, multifilament mesh filter bags, enhanced vertical pleat, Maxx GF, Visc-Maxx, monofilament mesh filter bags, and X-Tra life filter bags. All of our filters are made from high-quality materials and are designed to be cost efficient without breaking the bank. Keep reading to find out what types of businesses our filters benefit.

Our bag filters are ideal for the following types of businesses:

  • Breweries
  • Dairies
  • Food processers
  • Wine bottlers
  • Printing
  • Nuclear energy
  • Water treatment
  • Pharmaceutical
  • Soft drinks

Remember, selecting the right bag filter will help your business operate more efficiently. Turn to Greenleaf Filtration when you need more industrial bag filters for your business. Visit our website at GreenleafFilters.net to discover more about our wide selection of industrial bag filters and how they can improve your business.

The Different Levels of Pressure Filters

Donaldson filtration systemsWondering which Donaldson filtration system is right for your business? There are different pressure levels of filters including high, medium, and low. Regardless of the PSI level you are working with, these filters can withstand a wide range of pressures for your convenience.

There are three types of Donaldson Filtration Systems:

·     High Pressure Filters: This type of filter is strategically positioned right in the middle of important components like valves, cylinders, motors, and pumps. They can support pressures up to 6500 PSI.

·     Medium Pressure Filters: These filters can be used in situations where the pressure can reach up to 2000 PSI. Spin-on and inline cartridge-style filters are also available in this level.

·     Low Pressure Filters: Last but not least, this filter is the most common. Low pressure filters can withstand pressures up to 350 PSI. They are often used in hydraulic circuits because of the pressure level.

No matter what type of pressure level you are dealing with, the Donaldson Filtration systems have the right filter for your machinery to run your business. Do not forget to select the one that will withstand the maximum level of PSI for your equipment.

The Benefits of Updating Your Building’s HVAC System

HVAC air filtersSome facilities were built or upgraded in recent years, and thus include the latest in technology and systems for occupant safety and comfort. However, some facilities are still using outdated technology in their HVAC units and HVAC air filters. Below are some great benefits you’ll find when making an upgrade to your HVAC system.

Improved Indoor Air Quality (IAQ)
Improving the quality of your facility’s air is the main purpose of an HVAC system. Poor IAQ is associated with asthma attacks, headaches, dizziness, respiratory problems, and even carbon monoxide poisoning.

Reduced Costs
Heating and cooling accounts for about 40% of a commercial facility’s electricity costs. You can cut back on these ongoing costs with a more efficient HVAC system that won’t consume as much energy to operate.

Greater Occupant Comfort
There’s no question that proper indoor temperature and ventilation are key to maintaining a comfortable, healthy and productive work environment for the occupants of a building. This doesn’t just apply for humans and animals, either; heavy equipment also requires specific climate conditions to function properly.

Marketing/PR Benefits
Going beyond typical light bulb and recycling initiatives to upgrade your building’s HVAC system can draw environmentally conscious customers to your business, support a positive brand image, and even bring positive attention from local press.

Keeping Wastewater Clean with Oil Water Separators

oil water separatorCompressed air is undoubtedly an essential power source used widely throughout the industry. It is a safe, strong and reliable utility and may even be the most important part of your production processes. However, it also contains dirt, particulates and degraded oil, which all combine to create an unwanted condensate. This condensate is often acidic and can wear away at machinery, block valves and corrode piping. Discharging this contaminated condensate from your compressed air system is also harmful to the environment (and likely illegal). This is why any business that plans to discharge oily or sediment-laden wastewater to sewers must install, use and maintain an oil water separator.

Oil water separators from Greenleaf Filtration are a simple, economic and environmental solution for facility owners. They are installed as part of the compressed air system to reduce the oil concentration in the condensate that is collected. This means that the condensate is now permitted for discharge, while the concentrated oil that is collected is disposed of separately (and economically).

Your facility can save maintenance costs and help protect the environment with an oil water separator. They’re simple to install, operate and maintain, and will help ensure that your facility is meeting trade effluent regulations.

The History of Air Purifiers

sterile air filters Air purification has been worked toward, to one degree or another, for over 200 years. The Industrial Revolution was a dramatic turning point in the history of mankind; unfortunately, it also introduced serious pollution to urban areas. Advancements in technology, as well as increasing awareness about the dangers of less obvious forms of pollution, eventually lead to the creation of modern air purifiers that so many homes and businesses rely on today.

HEPA (High Efficiency Particular Air) filters were developed by the US Atomic Energy Commission to filter out highly hazardous aerosols, toxic carcinogens, radioactive particles and biohazardous contaminates. This new technology (originally classified as top-secret) was capable of pulling 99.97% of impurities from the air, down to as small as 0.3 microns.

In 1963, US Congress passed the Clean Air Act to set standards for the reduction of air pollution through fuel emissions standards. This alerted scientists and consumers of the need to protect our lungs from pollutants such as perfumes, building materials, chemicals, pesticides, and allergens.

As more consumers became concerned about air pollution, HEPA air filters became popular in the 1970’s and 1980’s (and they were no longer classified as top-secret). However, at the time, they were bulky and difficult to operate. Today, air purifiers and sterile air filters are used in a variety of critical filtration applications in nuclear, electronic, aerospace, pharmaceutical and medical fields, as well as in homes around the world.

What is Compressed Air?

compressed air filtersCompressed air is a gas (or combination of gases) that has been put under greater pressure than the air found in a typical environment.  At it’s most basic level, compressed air is potential energy – very much like a compressed spring. It takes energy to compress a spring, and when that pressure is released, the potential energy stored in the compressed spring (or in this case, the air) is also released. That energy can then be used to produce “work”. Compressed air is often referred to as a production facility’s “fourth utility”, after electricity, water and gas.

As compressed air is expanded, it can be used directly as a motive force. There are numerous and diverse applications for compressed air, such as tire pumps, air rifles, aerosol cans, and even jackhammers. However, one cubic foot of compressed air can contain millions of dirt particles, considerable amounts of water and oil, and even heavy metals like lead and mercury. Therefore, the right compressed air preparation is essential.

At Greenleaf Filtration, you’ll find one of the most comprehensive ranges compressed air filters available today. Our filters can help trap dirt particles and other impurities that can prevent your air compressor from operating at peak performance. Liquid releases from the filter cartridge to an automatic drain just as rapidly as it enters the filter. They can also remove moisture from your environment, which provides better compressor air flow and improves air pressure for machinery maintenance jobs.

Filters for Liquid Processing

liquid bag filtersSelecting the right filters can minimize process downtime, reduce maintenance and waste disposal costs, limit worker exposure to the fluids, and improve product quality. However, proper filter selection can vary amongs industrial applications, including water filtration, boilers and irrigation. When it comes to liquid processing, consider these two basic filters:

Bag Filters
Liquid bag filters operate by capturing solids inside the filter media “bag”, and tend to be low cost. They generally have lower surface areas than comparable cartridge systems. Due to their wide range of process conditions, they’re a great choice for a variety of applications, including paints, water treatment, food processing, pharmaceutical, and more.

Cartridge Filters
Cartridge filters are used for removing suspended solids for applications with lower flow rates, where exposure to the process liquid is not an issue. They are typically the same initial cost as bag filters, but contain a higher operational cost.

If operator and environmental exposure to the liquid is acceptable, and loss solids must be removed, both bag filters and cartridge filters are recommended. When selecting a filter for liquid processing, it’s important to ultimately consider the cost, flow requirements, and operator exposure risks.

Air Quality and the Pharmaceutical Industry

sterile air filtersEach facility has unique needs when it comes to air compression; and it’s not surprising that compressed air is held to a very high standard in the pharmaceutical industry, where cleanliness is especially critical. As the pharmaceutical industry has grown, also has its utilization of compressed air for breathing air, operation of equipment and instrument air. The primary challenges to air quality in this industry are:
Oil
Oil contamination found in compressed air originat
es from oil particles present in the immediate environment, as well as compressor fluids and lubricants. Other contributors are vehicle exhaust and industrial activity. Using oil-free compressors can limit this type of pollution.

Moisture
Moisture is another common contaminant, and can be harmful as it provides a breeding ground for bacteria. Moisture can also react with certain materials causing corrosion or rust, thus causing damage. In this case, coalescing filters should be used to remove water aerosols and liquid water.

Solid Particulates
Solid particulates can also pose a threat to the quality of compressed air. Dirt, pollen and other fine particles in the environment can build up in an air compressor and cause obstructions, negatively affecting performance.

Considering the wide range of uses for compressed air and sterile air filters in the pharmaceutical industry, it can be difficult to establish a standard. To determine the best equipment for your particular facility, contact an expert at Greenleaf Filtration.

Why You Need Condensate Drains

condendate drainsThere are many users of compressed air systems that don’t fully recognize the possible implications of disregarding condensate drains. Although compressed air condensate is typically just condensed water, it can also include some oil and contaminants, which can be harmful to your equipment. To avoid costly and unnecessary maintenance and help ensure the desired productivity of your system, there’s no doubt you’ll need to use condensate drains on your system components. This will ensure the contaminants are removed from your system, thus increasing the life expectancy of your equipment.

Condensates are produced when the compressed air in your system cools. This contaminated moisture is likely to be found within your piping and storage vessels. When it builds up over time, the accumulation can cause a range of problems such as poor system efficiency and excessive wear of associated equipment.

Although condensate drains are one of the most ignored components of a compressed air system, they are essential for system efficiency and reliability. This is because condensates are inevitable, regardless of what type of system you’re using or the conditions of the environment in which it’s located. However, products are available to lessen further accumulation. At Greenleaf Filtration, we offer a wide selection of the industrial process filters and condensate drains you need to meet your special requirements.

The Importance of Lubricating Your Air Compressor

industrial filtration solutionsHave you been noticing a difference in the operation or performance level of your plant’s air compressor? Is it running at a slower rate, or does it occasionally shut down altogether? While your first assumption may be that it’s time to invest in a new machine, it’s important to first recall if you’ve done any preventative maintenance recently. Industrial machines require proper preventative care, and air compressors are no exception. Air compressor filters need to be changed regularly, and it’s also crucial to properly lubricate your air compressor. Here’s why:

Keeping it Cool
Lubricants are required to keep your air compressors running at a cool temperature. If your machine instead maintains a high temperature, its internal components will wear down over time. This will lead to more money spent on industrial filtration solutions than what’s necessary.

Consuming Less Energy

An air compressor is guaranteed to last longer and run smoother when it consumes less energy at a time. When an air compressor is running hot, it is also working harder, which causes it to consume more energy as it operates. By keeping your air compressor well-lubricated, you’ll both save energy and avoid potential repair costs.

Increasing Life Expectancy
If your air compressor is operating efficiently with the help of proper lubrication, it will require less maintenance and last longer – thus saving you money.