When exploring water treatment filtration options for your manufacturing facility, there should be an area of concern pertaining to water conservancy and water supply (especially freshwater). With emphasis on this as well as reducing the environmental impact from waste, it is important that all industries take another look at their manufacturing processes. As you research the options among newer and ‘greener’ filtration technology, you may find the cost reduction resulting from a new system to be surprising.

There are two routes to take when seeking more efficient water treatment filtration options. One is to use equipment that simply requires less fresh water; the second is to reuse water when the amount used is mandated by the process equipment. With this trend, you’ll see reduced costs for the purchase and treatment of fresh water, heating process streams, and waste treatment.

In addition to minimizing these overall maintenance costs, other factors to keep in mind are labor costs, potential production loss, and conversion or recovery of valuable products during both scheduled and unscheduled downtimes. While much of this can seem overwhelming, there are some easy methods you can use to determine whether your current filtration system needs an upgrade. Contact a industrial filter supplier for additional assistance.

In order to make the right decision about the equipment they use for air filtration, it’s crucial that building owners, managers, operators, and maintenance personnel have access to reliable and accurate information about their options. Proper and in-depth research is a must, as effective air filtration will improve overall indoor air quality and promote a healthier and more productive work environment.

Cost
While the initial purchase price of industrial HVAC air filters can widely vary, it’s also important to consider all the factors that will be involved in the total lifecycle of the product. Overall, the total cost of ownership for any air filter can also be affected by costs associated with shipping, storage, operation, replacement, and disposal of the product.

Filtration Requirements
Filter selection must be based on the filtration requirements of the building where they will be used. For example, a building that operates industrial equipment will have different requirements than a medical facility where pure air is crucial. Take note of your new filter’s MERV (minimum efficiency reporting value) rating – this tells you what size particles the filter is capable of capturing, and what percentage of them it will remove from the air.

Operating Conditions
When replacing your HVAC system or air filters, also consider the operating conditions of both your unit and the building. For example, if there’s a leakage of air through imperfections in your building’s structure, it could mean that filtration efforts will need to be increased. If there is a leakage in ducts of filter bypass, the level of filtration will also not be optimal.

There’s no doubt that deciding on a filter for your plant can be challenging. In addition to simply removing the undesirable material from a liquid stream, the right filter can save you thousands in ROI, improve operational efficiencies, help protect the environment, and decrease maintenance costs. There are three basic filter types to consider in liquid processing:

1. Self-cleaning filters
2. Bag filters
3. Cartridge filters

Each type of filter has advantages and disadvantages when compared to the others. Each one also addresses filtration challenges for different applications.

Self-cleaning filters are most appropriate when flow rates or filter media replacement costs are high, or when exposure of the process liquid to workers or the environment are undesirable.

Meanwhile, bag and cartridge filters can remove suspended solids for applications with lower flow rates. They’re ideal when exposure to the process liquid is not an issue, or when lower volumes of solids need to be removed.

It’s important to consider the total operating costs of the filtration system rather than solely the initial purchase price. Overall, equipment and supply replacement, disposal and labor costs, as well as downtime should all be considered when making a selection with your industrial filter supplier in North Carolina.